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Diamond Segment Welding Machine Induction Brazing

Diamond Segment Welding Machine Induction Brazing

Product Specification:

Verticality :

≤±0.03
Parallelism :

≤±0.03
Air Pressure :

0.3 - 0.6
Water Pressure :

≥0.2
Water Consumption :

1.5
Welding Range :

Ø240 – Ø900 （Max Ø1400）

See Price

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Product Details

Diamond Segment Welding Machine Induction Brazing

The Diamond Segment Welding Machine Induction Brazing is used for Welding Diamond Circular Saw Blade from ø240mm to ø900mm. In addition, it also can be used for welding gang saw blade after specially modification, It is a new type of diamond saw blade welding auxiliary equipment.

Diamond Segment Welding Machine Induction Brazing has gripper, pneumatic sliding table and other high-precision components, thus greatly improving the welding accuracy and efficiency, to protect the segments and the base of the welding strength. Compared with similar welding machine with a high level of automation, positioning accuracy, stability, and long service life.This series of products using user-friendly design, general workers can operate on the machine.In addition, the welding machine compact structure, most of the wearing parts can be found and purchased in the pneumatic tools shop in your side, rather than relying on the service agents.

Features:

1. Welding diameter range can be adjusted ;
2. Welding frame structure is compact and reliable ;

3. High efficiency and accuracy,low energy consumption ;
4. High level of automation, good stability, long service life ;

5. Most of the wearing parts are available in all parts of the hardware store to buy your own replacement, convenient and quick.

All of our products have been strictly tested before access to market.
Other specifications can be customized according to requirements.

Diamond Segment Welding Machine Induction Brazing

Model No. : BWM-HJ08
Welding Range	MM	Ø240 – Ø900 （Max Ø1400）
Verticality	MM	≤±0.03
Parallelism	MM	≤±0.03
Welding Rate（Segments Qty/Min）	PCS/Min	4 - 20
Air Pressure	Mpa	0.3 - 0.6
Water Pressure	Mpa	≥0.2
Voltage	V	220 （Single-phase）, 50HZ
Power (From LED Lighting)	W	1.0
Water Consumption	M³/h	1.5
Machine Dimensions	MM	L940 * W440 * H1440
Equipment Weight	KG	85
Package Dimensions	MM	L1600 * W520 * H550 (Horizontally)
Package Weight（Wooden Package）	KG	115

Note :This machine doesn't include high frequency Welding machine,air compressor and water pump.

Diamond Segment Welding Machine Induction Brazing

Diamond Segment Welding Machine Induction Brazing

The Details:

Diamond Segment Welding Machine Induction Brazing

Welding Frame Rack Accessories-Tool Box :

Dia.240-900 (Max1400) BWM-HJ08 Welding Frame Rack

How to Weld Diamond Segment to Saw Blade?

Diamond Segment is welded to saw blade with Diamond Segment Welding Machine Induction Brazing . Since diamond segment and saw blade made of different metal, we adopt this brazing welding technique.

Process:

1). Firstly, Stone cutting segments ground and polished by grinding wheel

2). Secondly, Put silver soldering piece( silver-plated copper piece) between the diamond segment and saw blade

3). Thirdly, Turn on the high frequency welding machine to achieve water and high temperature

4). Finally, Weld the diamond segment and saw blade together.

Notice:

1). Choose proper granite cutting segments according to the cutting material. Quality of diamond segment determine the cutting efficiency and lifespan of the saw blade. The technique should allow timely adjustment of diamond segment to make sure accurate welding.

2). Choose proper sliver soldering piece, silver content no less than 35%. pay attention to the welding temperature and time. Welding temperature should be set 600℃-800℃. too high temperature and too long period will make adjacent teeth stick together, then whole diamond saw blade deform. Isolation welding and diagonal welding is highly suggested to avoid the deformation of the saw blade.

3). Diamond saw blade should be naturally cooled on the welding frame for at least 2 hours before removed after welding process. Then the diamond saw blade should be hung vertically. Generally speaking, diamond saw blade can be put into use after 10-hours hanging.

Diamond Segment Welding Machine Induction Brazing packing in the wooden.

We can also pack the saw blade welding rack according to your requirements.
Special specifications need to be negotiated for delivery times.

Semi-automatic BWM-HJ08 Welding Frame Rack

Fujian Nan'an Boreway Machinery Co.,Ltd.

ADD: HuaHui Center, Shuitou Town,Quanzhou, Fujian, China,

Post Code: 362342
Tel.: 0086-595-86990206
Fax: 0086-595-86990220
Mobile/WhatsApp: +86 13215061605
Wechat: +86 18650679939
Skype: boreway01
E-mail: boreway@boreway.com

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